ITAC Assessment: GT0589
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ITAC Assessment: GT0589
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Assessment Year 1996
Principal Product Carpet Yarn
NAICS
n/a
SIC 2281: Yarn Spinning Mills
Sales Range $10
M
to 50
M
# of Employees 280
Plant Area 201,470
ft2
Annual Production 21,000,000
lb
Production Hrs. Annual 8,400
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $923,614 21,582,357
kWh
Electricity Fees $55,417 -
Natural Gas $178,538 55,387
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $250,946 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $65,100

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
01 2.4133: Use most efficient type of electric motors $10,480 $123,250 $9,887
436,694
kWh
$593 - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $47,750 $83,090 $45,047
1,024,619
kWh
$2,703 - - -
03 2.4314: Use synthetic lubricant $6,670 - $6,292
218,054
kWh
$378 - - -
04 2.7122: Disconnect ballasts $200 $210 $189
6,448
kWh
$11 - - -
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $8,160 $9,270 $7,698
266,706
kWh
$462 - - -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $11,460 $28,000 $10,811
375,147
kWh
$649 - - -
07 3.8314: Purchase high materials in returnable bulk containers $147,726 $450,000 - - - $128,826
-
lb
$18,900
08 2.2441: Preheat boiler makeup water with waste process heat $18,500 $42,700 - - $18,500
-
MMBtu
- -
TOTAL RECOMMENDED $250,946 $736,520 $79,924
2,327,668
kWh
$4,796 $18,500
-
MMBtu
$128,826
-
lb
$18,900
TOTAL IMPLEMENTED $65,100 $206,550 $61,415
1,685,815
kWh
$3,685 - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs