ITAC Assessment: GT0564
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ITAC Assessment: GT0564
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Assessment Year 1995
Principal Product Inorganic chemicals
NAICS
n/a
SIC 2819: Industrial Inorganic Chemicals, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 250
Plant Area 65,000
ft2
Annual Production 55,000,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $993,038 22,807,152
kWh
Natural Gas $1,863,259 755,211
MMBtu
LPG $115,311 24,279
MMBtu
Fuel Oil #2 $6,504 1,034
MMBtu
Fuel Oil #6 $128,231 61,027
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $351,533 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $233,011

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $65,300 $424,200 $65,300
1,658,851
kWh
-
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $15,232 $12,982 $15,232
387,163
kWh
-
03 2.2135: Repair and eliminate steam leaks $9,071 $1,100 - $9,071
-
MMBtu
04 2.2136: Install / repair insulation on steam lines $240 $67 - $240
-
MMBtu
05 2.2121: Increase amount of condensate returned $58,800 $14,000 - $58,800
-
MMBtu
06 2.1233: Analyze flue gas for proper air/fuel ratio $77,400 $750 - $77,400
-
MMBtu
07 2.4231: Reduce the pressure of compressed air to the minimum required $990 $50 $990
25,205
kWh
-
08 2.4235: Remove or close off unneeded compressed air lines $22,200 - $22,200
575,322
kWh
-
09 2.2414: Use waste heat from hot flue gases to preheat $102,300 $85,000 - $102,300
-
MMBtu
TOTAL RECOMMENDED $351,533 $538,149 $103,722
2,646,541
kWh
$247,811
-
MMBtu
TOTAL IMPLEMENTED $233,011 $440,117 $87,500
2,234,173
kWh
$145,511
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs