ITAC Assessment: GT0514
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ITAC Assessment: GT0514
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Assessment Year 1993
Principal Product Commercial Hinges
NAICS
n/a
SIC 3429: Hardware, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area
n/a
Annual Production 12,000,000
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $399,570 7,242,087
kWh
Natural Gas $144,307 35,268
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $50,690 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $24,080

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,380 $14,150 $5,380
97,597
kWh
-
02 2.4133: Use most efficient type of electric motors $1,010 $7,520 $1,010
18,171
kWh
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $1,450 $900 - $1,450
-
MMBtu
04 2.2414: Use waste heat from hot flue gases to preheat $4,600 $10,000 - $4,600
-
MMBtu
05 2.3212: Optimize plant power factor $16,240 $25,000 $16,240
-
kWh
-
06 2.5113: Use direct flame impingement or infrared processing for chamber type heating $13,150 $40,000 - $13,150
-
MMBtu
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $8,860 $17,100 $8,860
160,317
kWh
-
TOTAL RECOMMENDED $50,690 $114,670 $31,490
276,085
kWh
$19,200
-
MMBtu
TOTAL IMPLEMENTED $24,080 $47,570 $22,630
115,768
kWh
$1,450
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs