ITAC Assessment: GT0311
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ITAC Assessment: GT0311
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Assessment Year 1987
Principal Product INVESTMENT CASTINGS
NAICS
n/a
SIC 3324: Steel Investment Foundries
Sales Range $10
M
to 50
M
# of Employees 0
Plant Area
n/a
Annual Production 1,900,000
lb
Production Hrs. Annual 4,000
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $464,483 8,881,301
kWh
Natural Gas $247,782 51,083
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $45,958 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,878

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $12,040 $4,000 - $12,040
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $16,940 $90,000 - $16,940
-
MMBtu
03 2.2437: Recover waste heat from equipment $4,270 $1,750 $4,270
86,166
kWh
-
04 2.2414: Use waste heat from hot flue gases to preheat $2,320 $2,400 - $2,320
-
MMBtu
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $200 $450 $200
4,103
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,100 $17,000 $4,100
82,649
kWh
-
07 2.4133: Use most efficient type of electric motors $585 $2,850 $585
11,723
kWh
-
08 2.8122: Use utility controlled power management $5,503 $10,000 $5,503
-
kWh
-
TOTAL RECOMMENDED $45,958 $128,450 $14,658
184,641
kWh
$31,300
-
MMBtu
TOTAL IMPLEMENTED $12,878 $17,450 $10,558
101,992
kWh
$2,320
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs