| Assessment Year | 2000 |
|---|---|
| Principal Product | Electrocoat and Powder Coat Painting |
| NAICS |
n/a
|
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $1 M to 5M |
| # of Employees | 50 |
| Plant Area |
10,000
ft2
|
| Annual Production | 1,988,000
pieces
|
| Production Hrs. Annual | 3,432
hrs
|
| Location (State) | Minnesota |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $57,223 | 1,235,639 |
kWh
|
$0.046 |
| Electricity Demand | $12,390 | 3,768 |
kW-mo/yr
|
$3.29 |
| Electricity Fees | $1,446 | - |
|
- |
| Natural Gas | $45,565 | 8,879 |
MMBtu
|
$5.13 |
| LPG | $2,612 | 184 |
MMBtu
|
$14.20 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $38,730 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $28,384 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2511: Insulate bare equipment | $1,239 | $864 | - | - |
$1,239
-
MMBtu
|
- | - | - | - | - | |
| 02 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $7,609 | $10,510 |
$2,745
85,873
kWh
|
$6,941
-
kW-mo/yr
|
$(-2,077.0)
-
MMBtu
|
- | - | - | - | - | |
| 03 | 2.2425: Use flue gases to heat process or service water | $2,737 | $8,160 |
$2,737
47,186
kWh
|
- | - | - | - | - | - | - | |
| 04 | 3.8143: Recycle cleaning solvent and reuse | $18,740 | $17,676 |
$(-339.0)
(-6,155)
kWh
|
- | - |
$6,870
-
gal
|
$(-3,432.0) | - | $15,641 | - | |
| 05 | 3.4156: Use flow control valves on equipment to optimize water use | $3,521 | $1,336 | - | - | - | - | - | - | - |
$3,521
-
Tgal
|
|
| 06 | 4.431: Train operators for maximum operating efficiency | $4,884 | - | - | - | - | - | $(-1,716.0) | $6,600 | - | - | |
| TOTAL RECOMMENDED | $38,730 | $38,546 |
$5,143
126,904
kWh
|
$6,941
-
kW-mo/yr
|
$(-838.0)
-
MMBtu
|
$6,870
-
gal
|
$(-5,148.0) | $6,600 | $15,641 |
$3,521
-
Tgal
|
||
| TOTAL IMPLEMENTED | $28,384 | $19,876 |
$(-339.0)
(-6,155)
kWh
|
- |
$1,239
-
MMBtu
|
$6,870
-
gal
|
$(-5,148.0) | $6,600 | $15,641 |
$3,521
-
Tgal
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Administrative Changes Savings | Primary Raw Material Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs