ITAC Assessment: DS0150
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ITAC Assessment: DS0150
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Assessment Year 1999
Principal Product Aluminum Castings
NAICS
n/a
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 92,036
ft2
Annual Production 13,500,000
pieces
Production Hrs. Annual 8,112
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $132,818 4,389,215
kWh
Electricity Demand $77,887 10,452
kW-mo/yr
Electricity Fees $6,406 -
Natural Gas $252,032 65,183
MMBtu
LPG $1,746 143
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $84,446 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $76,996

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Primary Raw Material Savings
01 2.2515: Use optimum thickness insulation $6,312 $2,897 $4,026
134,232
kWh
- $2,286
-
MMBtu
- - -
02 2.7135: Install occupancy sensors $512 $483 $512
16,999
kWh
- - - - -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $14,552 $15,640 $12,480
416,178
kWh
$8,940
-
kW-mo/yr
$(-6,868.0)
-
MMBtu
- - -
04 2.7314: Reduce ventilation air $32,699 $30,301 $4,501
150,059
kWh
- $28,198
-
MMBtu
- - -
05 3.1191: Change procedures / equipment / operating conditions $29,468 $37,220 - - $4,547
-
MMBtu
- - $24,921
06 3.4116: Meter recycled water (to reduce sewer charges) $626 $400 - - - $626
-
Tgal
- -
07 4.821: Pay bills on time to avoid late fees $277 - - - - - $277 -
TOTAL RECOMMENDED $84,446 $86,941 $21,519
717,468
kWh
$8,940
-
kW-mo/yr
$28,163
-
MMBtu
$626
-
Tgal
$277 $24,921
TOTAL IMPLEMENTED $76,996 $83,161 $16,981
566,237
kWh
$8,940
-
kW-mo/yr
$25,877
-
MMBtu
- $277 $24,921
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Administrative Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs