ITAC Assessment: DS0148
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ITAC Assessment: DS0148
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Assessment Year 1999
Principal Product Industrial Cleaning Compounds and Sanitizers
NAICS
n/a
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 132,100
ft2
Annual Production 24,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,819 4,323,857
kWh
Electricity Demand $106,055 11,280
kW-mo/yr
Electricity Fees $4,923 -
Natural Gas $113,161 36,446
MMBtu
LPG $4,600 418
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,371 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,816

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings Water Consumption Savings
01 2.2511: Insulate bare equipment $1,947 $1,057 - - $1,947
-
MMBtu
- - - -
02 2.7135: Install occupancy sensors $449 $864 $449
12,896
kWh
- - - - - -
03 2.2442: Preheat combustion air with waste heat $3,314 $9,068 - - $3,314
-
MMBtu
- - - -
04 2.2443: Re-use or recycle hot or cold process exhaust air $31,525 $21,597 $(-2,905.0)
(-82,943)
kWh
$(-750.0)
-
kW-mo/yr
$35,180
-
MMBtu
- - - -
05 3.4116: Meter recycled water (to reduce sewer charges) $2,858 $800 - - - $2,858
-
Tgal
- - -
06 3.5313: Increase amount of waste recovered for resale $750 $50 - - - - - $750 -
07 3.4115: Recover and reuse cooling water $652 $1,260 - - - $413
-
Tgal
- - $239
-
Tgal
08 3.6124: Burn waste oil for heat $591 $1,695 - - $191
-
MMBtu
- $400
-
gal
- -
09 4.611: Begin a practice of predictive / preventative maintenance $1,846 - - - - - - $1,846 -
10 4.211: Consider use / purchase of bulk materials where possible $439 $1,000 - - - - - $439 -
TOTAL RECOMMENDED $44,371 $37,391 $(-2,456.0)
(-70,047)
kWh
$(-750.0)
-
kW-mo/yr
$40,632
-
MMBtu
$3,271
-
Tgal
$400
-
gal
$3,035 $239
-
Tgal
TOTAL IMPLEMENTED $11,816 $13,099 $449
12,896
kWh
- $5,261
-
MMBtu
$3,271
-
Tgal
- $2,596 $239
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs