ITAC Assessment: DS0135
ITAC logo
ITAC Assessment: DS0135
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 1999
Principal Product Security Doors and Frames
NAICS
n/a
SIC 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing
Sales Range $10
M
to 50
M
# of Employees 171
Plant Area 100,000
ft2
Annual Production 65,000
pieces
Production Hrs. Annual 5,564
hrs
Location (State) South Dakota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $62,281 2,197,538
kWh
Electricity Demand $43,926 5,616
kW-mo/yr
Electricity Fees $6,011 -
Natural Gas $28,434 8,614
MMBtu
LPG $3,133 275
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,641 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,540

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $835 $2,974 $422
14,947
kWh
$413
-
kW-mo/yr
- - - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,395 $351 $2,743
97,890
kWh
$1,652
-
kW-mo/yr
- - - - -
03 2.2437: Recover waste heat from equipment $5,760 $6,500 - - $5,760
-
MMBtu
- - - -
04 2.2511: Insulate bare equipment $11,263 $22,640 - - $11,263
-
MMBtu
- - - -
05 3.4111: Use closed cycle process to minimize waste water production $6,203 $15,000 $(-974.0)
(-34,877)
kWh
$(-1,389.0)
-
kW-mo/yr
- $4,283
-
Tgal
- - $4,283
-
Tgal
06 4.515: Install shelves / racks to utilize unused space $3,290 $12,726 - - - - - $3,290 -
07 3.2176: Increase use of automation $3,744 $160 - - - - $3,744 - -
08 4.211: Consider use / purchase of bulk materials where possible $1,875 $3,856 - - - - - $1,875 -
09 4.211: Consider use / purchase of bulk materials where possible $14,276 $9,589 - - - - - $14,276 -
TOTAL RECOMMENDED $51,641 $73,796 $2,191
77,960
kWh
$676
-
kW-mo/yr
$17,023
-
MMBtu
$4,283
-
Tgal
$3,744 $19,441 $4,283
-
Tgal
TOTAL IMPLEMENTED $26,540 $25,800 $3,165
112,837
kWh
$2,065
-
kW-mo/yr
- - $3,744 $17,566 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs