ITAC Assessment: DS0084
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ITAC Assessment: DS0084
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Assessment Year 1997
Principal Product Direct Mail Decks
NAICS
n/a
SIC 2752: Commercial Printing, Lithographic
Sales Range $10
M
to 50
M
# of Employees 250
Plant Area 112,000
ft2
Annual Production 75,000,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $142,222 4,599,062
kWh
Electricity Demand $80,971 11,016
kW-mo/yr
Electricity Fees $5,799 -
Natural Gas $39,740 8,836
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $162,328 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $150,388

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,568 $775 $2,087
67,409
kWh
$481
-
kW-mo/yr
- - - - -
02 2.2437: Recover waste heat from equipment $8,121 $17,000 - - $8,121
-
MMBtu
- - - -
03 3.6124: Burn waste oil for heat $1,528 $2,250 $(-18.0)
(-586)
kWh
$(-29.0)
-
kW-mo/yr
$1,575
-
MMBtu
- - - -
04 3.8142: Distill contaminated solvents for reuse $2,193 $6,000 $(-97.0)
(-3,224)
kWh
$(-289.0)
-
kW-mo/yr
- - $1,083
-
gal
- $1,496
05 3.4116: Meter recycled water (to reduce sewer charges) $98 $275 - - - $98
-
Tgal
- - -
06 3.2176: Increase use of automation $147,820 $160,000 $(-205.0)
(-6,741)
kWh
$(-135.0)
-
kW-mo/yr
- - - $148,160 -
TOTAL RECOMMENDED $162,328 $186,300 $1,767
56,858
kWh
$28
-
kW-mo/yr
$9,696
-
MMBtu
$98
-
Tgal
$1,083
-
gal
$148,160 $1,496
TOTAL IMPLEMENTED $150,388 $160,775 $1,882
60,668
kWh
$346
-
kW-mo/yr
- - - $148,160 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs