ITAC Assessment: DS0060
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ITAC Assessment: DS0060
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Assessment Year 1996
Principal Product Metal Finishing
NAICS
n/a
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $5
M
to 10
M
# of Employees 120
Plant Area 90,000
ft2
Annual Production 100,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $243,656 7,601,407
kWh
Electricity Demand $118,543 19,536
kW-mo/yr
Electricity Fees $15,300 -
Natural Gas $104,312 43,752
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,615 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $25,471

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,522 $18,920 $4,512
140,973
kWh
$2,010
-
kW-mo/yr
- - -
02 2.4133: Use most efficient type of electric motors $1,272 $2,628 $813
25,498
kWh
$459
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,581 $220 $1,268
39,566
kWh
$313
-
kW-mo/yr
- - -
04 2.2511: Insulate bare equipment $4,872 $7,925 - - $4,872
-
MMBtu
- -
05 3.5315: Lease / purchase baler; sell cardboard to recycler $5,958 $4,750 - - - - $5,958
-
lb
06 3.4115: Recover and reuse cooling water $11,410 $1,100 - - - $11,410
-
Tgal
-
TOTAL RECOMMENDED $31,615 $35,543 $6,593
206,037
kWh
$2,782
-
kW-mo/yr
$4,872
-
MMBtu
$11,410
-
Tgal
$5,958
-
lb
TOTAL IMPLEMENTED $25,471 $24,990 $5,780
180,539
kWh
$2,323
-
kW-mo/yr
- $11,410
-
Tgal
$5,958
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs