ITAC Assessment: DL0210
ITAC logo
ITAC Assessment: DL0210
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2022
Principal Product Polymer Materials
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 600
Plant Area 222,000
ft2
Annual Production 200
units
Production Hrs. Annual 4,000
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,198,549 16,922,046
kWh
Electricity Demand $213,241 30,461
kW-mo/yr
Electricity Fees $4,246 -
Natural Gas $672,420 95,439
MMBtu
Waste Disposal Costs
Water Usage $177,451 9,546
Tgal
TOTAL YEARLY COSTS $2,265,907
RECOMMENDED SAVINGS* $547,046 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,290

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
01 2.7221: Lower temperature during the winter season and vice-versa $41,792 - - - $41,792
-
MMBtu
-
02 2.6232: Install set-back timers $14,339 $1,650 $5,379
75,759
kWh
$909
-
kW-mo/yr
$8,051
-
MMBtu
-
03 2.6232: Install set-back timers $4,951 $2,500 $2,137
30,100
kWh
$361
-
kW-mo/yr
$2,453
-
MMBtu
-
04 2.6212: Turn off equipment during breaks, reduce operating time $264,494 - $226,254
3,186,671
kWh
$38,240
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $93,984 $5,553 $49,175
692,608
kWh
$8,311
-
kW-mo/yr
$36,498
-
MMBtu
-
06 3.4154: Eliminate leaks in water lines and valves $17,648 $50,000 - - $5,894
-
MMBtu
$11,754
-
Tgal
07 2.1241: Reduce excessive boiler blowdown $17,995 - - - $9,179
-
MMBtu
$8,816
-
Tgal
08 2.1243: Use heat from boiler blowdown to preheat boiler feed water $5,443 $20,000 - - $5,443
-
MMBtu
-
09 2.2622: Replace existing chiller with high efficiency model $86,400 $1,000,000 $73,911
1,041,000
kWh
$12,489
-
kW-mo/yr
- -
TOTAL RECOMMENDED $547,046 $1,079,703 $356,856
5,026,138
kWh
$60,310
-
kW-mo/yr
$109,310
-
MMBtu
$20,570
-
Tgal
TOTAL IMPLEMENTED $19,290 $4,150 $7,516
105,859
kWh
$1,270
-
kW-mo/yr
$10,504
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs