ITAC Assessment: DL0144
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ITAC Assessment: DL0144
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Assessment Year 2015
Principal Product Polymer Materials
NAICS 326121: Unlaminated Plastics Profile Shape Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 600
Plant Area 222,000
ft2
Annual Production 200
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,293,567 15,084,270
kWh
Electricity Demand $249,347 31,401
kW-mo/yr
Natural Gas $459,227 87,748
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $687,843 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $286,921

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
01 2.2121: Increase amount of condensate returned $112,390 $100,000 - - $49,580
-
MMBtu
$62,810
-
Tgal
02 3.4154: Eliminate leaks in water lines and valves $120,650 $75,000 - - - $120,650
-
Tgal
03 2.7314: Reduce ventilation air $71,556 $20,425 $9,256
107,630
kWh
$2,240
-
kW-mo/yr
$60,060
-
MMBtu
-
04 2.6213: Turn off steam / hot water lines leading to space heating units $24,707 $43,805 - - $24,707
-
MMBtu
-
05 2.7314: Reduce ventilation air $17,474 $12,465 $2,840
33,022
kWh
$564
-
kW-mo/yr
$14,070
-
MMBtu
-
06 2.6213: Turn off steam / hot water lines leading to space heating units $4,116 $33,900 - - $4,116
-
MMBtu
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $47,229 $126,010 $38,416
446,700
kWh
$8,813
-
kW-mo/yr
- -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $25,011 $29,090 $23,280
270,700
kWh
$1,731
-
kW-mo/yr
- -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $12,505 $14,190 $11,640
135,350
kWh
$865
-
kW-mo/yr
- -
10 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,820 $5,950 $11,720
136,300
kWh
$3,100
-
kW-mo/yr
- -
11 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $12,280 $44,260 $12,280
142,790
kWh
- - -
12 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $39,910 $50,580 $35,460
412,350
kWh
$4,450
-
kW-mo/yr
- -
13 2.1311: Replace electrically-operated equipment with fossil fuel equipment $111,210 $37,500 $142,420
1,656,000
kWh
$3,570
-
kW-mo/yr
$(-34,780.0)
-
MMBtu
-
14 2.7142: Utilize higher efficiency lamps and/or ballasts $15,320 $48,975 $13,570
157,790
kWh
$1,750
-
kW-mo/yr
- -
15 2.7142: Utilize higher efficiency lamps and/or ballasts $9,210 $19,270 $8,180
95,090
kWh
$1,030
-
kW-mo/yr
- -
16 2.7142: Utilize higher efficiency lamps and/or ballasts $1,545 $13,865 $1,370
15,905
kWh
$175
-
kW-mo/yr
- -
17 2.6212: Turn off equipment during breaks, reduce operating time $31,880 $35,865 $10,080
117,180
kWh
$1,270
-
kW-mo/yr
$20,530
-
MMBtu
-
18 2.7314: Reduce ventilation air $8,800 $7,920 $1,590
18,510
kWh
$200
-
kW-mo/yr
$7,010
-
MMBtu
-
19 2.7135: Install occupancy sensors $7,230 $9,840 $5,880
68,375
kWh
$1,350
-
kW-mo/yr
- -
TOTAL RECOMMENDED $687,843 $728,910 $327,982
3,813,692
kWh
$31,108
-
kW-mo/yr
$145,293
-
MMBtu
$183,460
-
Tgal
TOTAL IMPLEMENTED $286,921 $238,095 $48,010
558,255
kWh
$5,871
-
kW-mo/yr
$49,580
-
MMBtu
$183,460
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs