ITAC Assessment: DL0125
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ITAC Assessment: DL0125
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Assessment Year 2014
Principal Product Aerospace Core Ceramics
NAICS 327110: Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3297: Nonclay Refractories
Sales Range $10
M
to 50
M
# of Employees 200
Plant Area 40,000
ft2
Annual Production 8,400,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) New Jersey

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $488,000 3,944,000
kWh
Natural Gas $521,000 80,900
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $222,100 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $78,800

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4239: Eliminate or reduce compressed air usage $49,900 $5,000 $49,900
403,000
kWh
-
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,400 $4,500 $7,400
59,500
kWh
-
03 2.1116: Improve combustion control capability $43,100 $100 $8,700
59,500
kWh
$34,400
-
MMBtu
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $21,500 $1,500 $6,800
55,000
kWh
$14,700
-
MMBtu
05 2.2425: Use flue gases to heat process or service water $18,400 $5,000 - $18,400
-
MMBtu
06 2.2531: Re-size charging openings or add movable cover or door $5,900 $100 $5,900
48,000
kWh
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $19,000 $10,600 $19,000
153,000
kWh
-
08 2.7447: Install vinyl strip / high speed / air curtain doors $14,500 $3,000 $4,900
39,400
kWh
$9,600
-
MMBtu
09 2.2437: Recover waste heat from equipment $6,400 $7,500 - $6,400
-
MMBtu
10 2.7241: Install outside air damper / economizer on hvac unit $36,000 $126,000 $36,000
291,000
kWh
-
TOTAL RECOMMENDED $222,100 $163,300 $138,600
1,108,400
kWh
$83,500
-
MMBtu
TOTAL IMPLEMENTED $78,800 $11,000 $64,100
517,500
kWh
$14,700
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs