ITAC Assessment: DL0057
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ITAC Assessment: DL0057
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Assessment Year 2010
Principal Product Dry Packaged Foods
NAICS 311423: Dried and Dehydrated Food Manufacturing
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range less than $500
k
# of Employees 531
Plant Area 668,567
ft2
Annual Production 299,396,499
lb
Production Hrs. Annual 8,760
hrs
Location (State) Delaware

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $4,197,946 43,302,360
kWh
Electricity Demand $536,875 7,158
kW-mo/yr
Natural Gas $80,974 15,446
MMBtu
Coal $1,476,972 106,550
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $1,372,811 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $604,516

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Coal Savings One-time Revenue or Avoided Cost Savings
01 2.6218: Turn off equipment when not in use $39,401 $83 $36,551
332
kWh
$2,850
-
kW-mo/yr
- -
02 2.2153: Close off unneeded steam lines $8,876 $415 - - $8,876
-
MMBtu
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $143,083 $15,941 $128,608
1
kWh
$14,475
-
kW-mo/yr
- -
04 2.2136: Install / repair insulation on steam lines $10,305 $2,960 - - $10,305
-
MMBtu
-
05 2.2113: Repair or replace steam traps $413,326 $133,000 - - $413,326
-
MMBtu
-
06 2.4131: Size electric motors for peak operating efficiency $38,896 $22,745 $38,896
353,464
kWh
- - -
07 2.7314: Reduce ventilation air $28,926 $30,000 $4,196
38,148
kWh
- $24,730
-
MMBtu
-
08 2.1392: Replace purchased steam with other energy source $430,429 $460,000 - - - $430,429
09 2.2437: Recover waste heat from equipment $88,954 $200,000 - - $88,954
-
MMBtu
-
10 2.5111: Convert from indirect to direct fired systems $170,615 $510,000 - - $170,615
-
MMBtu
-
TOTAL RECOMMENDED $1,372,811 $1,375,144 $208,251
391,945
kWh
$17,325
-
kW-mo/yr
$716,806
-
MMBtu
$430,429
TOTAL IMPLEMENTED $604,516 $182,316 $132,804
38,149
kWh
$14,475
-
kW-mo/yr
$457,237
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Coal Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs