ITAC Assessment: DL0055
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Assessment Year 2010
Principal Product Carbonated/Non-carbonated Beverage
NAICS 312111: Soft Drink Manufacturing
SIC 2086: Bottled and Canned Soft Drinks and Carbonated Waters
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 125,000
ft2
Annual Production 30,000,000
pieces
Production Hrs. Annual 7,054
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $465,000 7,472,000
kWh
Electricity Demand $20,600 1,446
kW-mo/yr
Natural Gas $285,900 45,916
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $335,792 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $116,137

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.2437: Recover waste heat from equipment $31,870 $13,000 - - $31,870
-
MMBtu
02 2.1224: Replace boiler $59,500 $102,000 - - $59,500
-
MMBtu
03 2.1212: Operate boilers on high fire setting $35,000 $50 - - $35,000
-
MMBtu
04 3.4159: Replace treated water with well / surface water $39,150 $100,000 $35,150
708,540
kWh
$4,000
-
kW-mo/yr
-
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $82,808 $125,000 $65,681
706,250
kWh
$17,127
-
kW-mo/yr
-
06 2.7245: Use direct air supply to exhaust hoods $9,000 $3,000 - - $9,000
-
MMBtu
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,600 $1,200 $7,083
284,000
kWh
$5,517
-
kW-mo/yr
-
08 2.7314: Reduce ventilation air $21,000 $15,000 - - $21,000
-
MMBtu
09 2.7313: Recycle air for heating, ventilation and air conditioning $23,200 $15,000 - - $23,200
-
MMBtu
10 2.6125: Keep equipment clean $3,631 $500 - - $3,631
-
MMBtu
11 2.7233: Use properly designed and sized hvac equipment $3,631 $1,830 - - $3,631
-
MMBtu
12 2.4231: Reduce the pressure of compressed air to the minimum required $4,467 $6,000 $3,543
38,092
kWh
$924
-
kW-mo/yr
-
13 2.4111: Utilize energy-efficient belts and other improved mechanisms $9,935 $2,840 $7,882
84,750
kWh
$2,053
-
kW-mo/yr
-
TOTAL RECOMMENDED $335,792 $385,420 $119,339
1,821,632
kWh
$29,621
-
kW-mo/yr
$186,832
-
MMBtu
TOTAL IMPLEMENTED $116,137 $137,530 $76,307
1,028,342
kWh
$23,568
-
kW-mo/yr
$16,262
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs