ITAC Assessment: DL0035
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ITAC Assessment: DL0035
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Assessment Year 2009
Principal Product Paint Manufacturing
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $100
M
to 500
M
# of Employees 156
Plant Area 139,000
ft2
Annual Production 29,300
Tgal
Production Hrs. Annual 6,240
hrs
Location (State) Maryland

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,270,416 13,120,460
kWh
Natural Gas $1,324,140 1,251,470
MMBtu
Other Energy $82,587 2,247
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $217,268 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,425

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $70,852 $10,000 - $70,852
-
MMBtu
02 2.2135: Repair and eliminate steam leaks $76,620 $120,000 - $76,620
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $34,425 $12,000 $34,425
405,000
kWh
-
04 2.1223: Install smaller boiler (increase high fire duty cycle) $28,800 $44,500 - $28,800
-
MMBtu
05 2.6212: Turn off equipment during breaks, reduce operating time $4,041 - $4,041
37,776
kWh
-
06 2.2163: Use minimum steam operating pressure $2,530 - - $2,530
-
MMBtu
TOTAL RECOMMENDED $217,268 $186,500 $38,466
442,776
kWh
$178,802
-
MMBtu
TOTAL IMPLEMENTED $34,425 $12,000 $34,425
405,000
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs