| Assessment Year | 2008 |
|---|---|
| Principal Product | Surfactants |
| NAICS | 325613: Surface Active Agent Manufacturing |
| SIC | 2843: Surface Active Agents, Finishing Agents, Sulfonated Oils, and Assistants |
| Sales Range | $100 M to 500M |
| # of Employees | 150 |
| Plant Area |
150,000
ft2
|
| Annual Production | 140,000,000
pieces
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Delaware |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $2,490,000 | 30,000,000 |
kWh
|
$0.083 |
| Electricity Demand | $48,300 | 6,773 |
kW-mo/yr
|
$7.13 |
| Natural Gas | $6,234,000 | 61,947,864 |
MMBtu
|
$0.10 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,411,080 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,006,480 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.2135: Repair and eliminate steam leaks | $425,000 | $120,000 | - |
$425,000
-
MMBtu
|
|
| 02 | 2.7491: Insulate glazing, walls, ceilings, and roofs | $207,000 | $250,000 | - |
$207,000
-
MMBtu
|
|
| 03 | 2.2136: Install / repair insulation on steam lines | $188,000 | $108,000 | - |
$188,000
-
MMBtu
|
|
| 04 | 2.1243: Use heat from boiler blowdown to preheat boiler feed water | $166,310 | $35,000 | - |
$166,310
-
MMBtu
|
|
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $141,700 | $107,400 |
$141,700
1,707,000
kWh
|
- | |
| 06 | 2.4321: Upgrade obsolete equipment | $102,500 | $300,000 |
$102,500
1,235,000
kWh
|
- | |
| 07 | 2.2437: Recover waste heat from equipment | $56,800 | $129,000 | - |
$56,800
-
MMBtu
|
|
| 08 | 2.2425: Use flue gases to heat process or service water | $44,400 | $35,000 | - |
$44,400
-
MMBtu
|
|
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $33,200 | $16,000 |
$33,200
400,000
kWh
|
- | |
| 10 | 2.9112: Use solar heat to heat water | $26,000 | $175,000 | - |
$26,000
-
MMBtu
|
|
| 11 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,300 | $183,000 |
$14,300
151,000
kWh
|
- | |
| 12 | 2.7314: Reduce ventilation air | $5,870 | - |
$780
9,350
kWh
|
$5,090
-
MMBtu
|
|
| TOTAL RECOMMENDED | $1,411,080 | $1,458,400 |
$292,480
3,502,350
kWh
|
$1,118,600
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $1,006,480 | $696,000 |
$15,080
160,350
kWh
|
$991,400
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs