ITAC Assessment: DL0003
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ITAC Assessment: DL0003
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Assessment Year 2007
Principal Product Corrugated Cardboard Boxes
NAICS 322211: Corrugated and Solid Fiber Box Manufacturing
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 230,000
ft2
Annual Production 600,000
thousand feet
Production Hrs. Annual 6,240
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $542,211 5,533,205
kWh
Electricity Demand $68,528 1,128
kW-mo/yr
Electricity Fees $3,450 -
Natural Gas $392,010 45,830
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $196,763 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $26,526

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4239: Eliminate or reduce compressed air usage $14,287 $45,000 $14,287
145,800
kWh
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $47,542 $92,679 $46,731
477,122
kWh
$811
-
kW-mo/yr
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $25,891 $2,000 - - $25,891
-
MMBtu
04 2.2163: Use minimum steam operating pressure $1,497 - - - $1,497
-
MMBtu
05 2.1233: Analyze flue gas for proper air/fuel ratio $24,500 $10,000 - - $24,500
-
MMBtu
06 2.2414: Use waste heat from hot flue gases to preheat $51,975 $25,000 - - $51,975
-
MMBtu
07 2.2136: Install / repair insulation on steam lines $23,137 $20,000 - - $23,137
-
MMBtu
08 2.1224: Replace boiler $4,572 $15,400 - - $4,572
-
MMBtu
09 2.6124: Establish equipment maintenance schedule $1,892 - - - $1,892
-
MMBtu
10 2.9114: Use solar heat to make electricty $1,470 $40,500 $1,470
15,000
kWh
- -
TOTAL RECOMMENDED $196,763 $250,579 $62,488
637,922
kWh
$811
-
kW-mo/yr
$133,464
-
MMBtu
TOTAL IMPLEMENTED $26,526 $20,000 - - $26,526
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs