ITAC Assessment: CW0123
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ITAC Assessment: CW0123
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Assessment Year 2022
Principal Product Architectural hardware
NAICS 332510: Hardware Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 140
Plant Area 86,000
ft2
Annual Production 1,500,000
pieces
Production Hrs. Annual 6,500
hrs
Location (State) Pennsylvania

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,027 1,770,056
kWh
Natural Gas $50,845 2,838
MMBtu
Waste Disposal Costs
Water Usage $17,888 3,182
Tgal
TOTAL YEARLY COSTS $219,760
RECOMMENDED SAVINGS* $121,506 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Usage Savings Other Liquid (non-haz) Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $518 $105 $518
6,073
kWh
- - -
02 3.6114: Use precipitating agents in waste water treatment that produce the least quantity of waste $1,422 $4,000 - - $1,422
-
Tgal
-
03 3.8225: Replace hexavalent chromium solutions with trivalent solutions $30,091 $55,770 $30,091
352,681
kWh
- - -
04 2.4312: Improve lubrication practices $27,999 $8,008 - - - $27,999
-
gal
05 2.2211: Use optimum temperature $4,521 $3,500 - $4,521
-
MMBtu
- -
06 2.6224: Schedule baking times of small and large components $2,357 - - $2,357
-
MMBtu
- -
07 2.1113: Reduce combustion air flow to optimum $30,793 $45,000 - $30,793
-
MMBtu
- -
08 2.1117: Relocate oven / furnace to more efficient location $7,698 $5,000 - $7,698
-
MMBtu
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $14,158 $12,694 $14,158
165,984
kWh
- - -
10 2.3137: Use power during off-peak periods $1,949 - $1,949
15,242
kWh
- - -
TOTAL RECOMMENDED $121,506 $134,077 $46,716
539,980
kWh
$45,368
-
MMBtu
$1,422
-
Tgal
$27,999
-
gal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Usage Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs