ITAC Assessment: CO0725
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ITAC Assessment: CO0725
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Assessment Year 2016
Principal Product Tungsten Carbide Powder
NAICS 331492: Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $1
M
to 5
M
# of Employees 15
Plant Area 51,200
ft2
Annual Production 500
ton
Production Hrs. Annual 4,160
hrs
Location (State) Montana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $149,342 1,875,960
kWh
Electricity Demand $88,396 9,466
kW-mo/yr
Electricity Fees $324 -
Natural Gas $17,436 3,031
MMBtu
Waste Disposal Costs
Solid Waste (haz) $43,690 480,000
lb
TOTAL YEARLY COSTS $299,188
RECOMMENDED SAVINGS* $34,690 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $8,690 $100 $3,080
38,700
kWh
$5,610
-
kW-mo/yr
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,970 $1,390 $5,210
65,500
kWh
$1,760
-
kW-mo/yr
- - - -
03 2.2511: Insulate bare equipment $6,010 $620 $2,140
26,900
kWh
$3,870
-
kW-mo/yr
- - - -
04 3.6112: Use filter and drying oven to reduce sludge volume $5,930 $24,000 $(-510.0)
(-6,400)
kWh
$(-750.0)
-
kW-mo/yr
$(-1,110.0)
-
MMBtu
$8,300
-
lb
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $4,040 $13,050 $2,950
37,100
kWh
$1,030
-
kW-mo/yr
- - $30 $30
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,050 $2,950 $2,380
30,000
kWh
$670
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $34,690 $42,110 $15,250
191,800
kWh
$12,190
-
kW-mo/yr
$(-1,110.0)
-
MMBtu
$8,300
-
lb
$30 $30
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs