ITAC Assessment: CO0554
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ITAC Assessment: CO0554
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Assessment Year 2004
Principal Product Potato and Corn Chips
NAICS 311919: Other Snack Food Manufacturing
SIC 2096: Potato Chips, Corn Chips, and Similar Snacks
Sales Range $100
M
to 500
M
# of Employees 350
Plant Area 142,500
ft2
Annual Production 40,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $252,144 8,595,312
kWh
Electricity Demand $209,983 14,835
kW-mo/yr
Electricity Fees $1,596 -
Natural Gas $981,465 184,264
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,370 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,590 $660 $6,270
223,500
kWh
$4,320
-
kW-mo/yr
- - -
02 3.4115: Recover and reuse cooling water $4,360 $9,860 $(-410.0)
(-14,600)
kWh
$(-310.0)
-
kW-mo/yr
- $3,920
-
Tgal
$1,160
03 2.2437: Recover waste heat from equipment $3,970 $8,280 - - $3,970
-
MMBtu
- -
04 2.2425: Use flue gases to heat process or service water $3,550 $13,640 - - $3,550
-
MMBtu
- -
05 2.4239: Eliminate or reduce compressed air usage $3,070 $140 $1,810
64,700
kWh
$1,260
-
kW-mo/yr
- - -
06 2.2511: Insulate bare equipment $2,780 $7,980 - - $2,780
-
MMBtu
- -
07 2.2511: Insulate bare equipment $1,420 $470 - - $1,420
-
MMBtu
- -
08 3.4111: Use closed cycle process to minimize waste water production $1,020 $1,000 - - - $790
-
Tgal
$230
09 3.4151: Minimize water usage $610 $250 - - - $470
-
Tgal
$140
TOTAL RECOMMENDED $31,370 $42,280 $7,670
273,600
kWh
$5,270
-
kW-mo/yr
$11,720
-
MMBtu
$5,180
-
Tgal
$1,530
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs