ITAC Assessment: CO0529
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ITAC Assessment: CO0529
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Assessment Year 2003
Principal Product Hard surfacing and brazing alloys
NAICS 331492: Secondary Smelting, Refining, and Alloying of Nonferrous Metal (except Copper and Aluminum)
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $10
M
to 50
M
# of Employees 44
Plant Area 52,767
ft2
Annual Production 2,160,000
lb
Production Hrs. Annual 3,120
hrs
Location (State) New Mexico

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $104,254 2,317,200
kWh
Electricity Demand $125,914 16,950
kW-mo/yr
Electricity Fees $68,988 -
Natural Gas $25,839 4,430
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $59,914 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $47,904

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $41,400 $7,000 - $41,400
-
kW-mo/yr
-
02 2.4234: Cool compressor air intake with heat exchanger $5,520 $5,060 $2,120
42,300
kWh
$3,400
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $4,790 $16,530 $2,640
56,600
kWh
$2,690
-
kW-mo/yr
$(-540.0)
04 2.4237: Substitute compressed air cooling with water or air cooling $3,810 $3,920 $1,880
40,100
kWh
$1,930
-
kW-mo/yr
-
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,090 $190 $780
16,200
kWh
$1,310
-
kW-mo/yr
-
06 2.4239: Eliminate or reduce compressed air usage $1,240 $4,000 $1,240
24,800
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $386 $128 $206
4,448
kWh
$211
-
kW-mo/yr
$(-31.0)
08 2.4133: Use most efficient type of electric motors $218 $250 $111
2,425
kWh
$107
-
kW-mo/yr
-
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $460 $1,440 $230
5,100
kWh
$230
-
kW-mo/yr
-
TOTAL RECOMMENDED $59,914 $38,518 $9,207
191,973
kWh
$51,278
-
kW-mo/yr
$(-571.0)
TOTAL IMPLEMENTED $47,904 $11,488 $2,977
63,173
kWh
$44,958
-
kW-mo/yr
$(-31.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs