ITAC Assessment: CO0487
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ITAC Assessment: CO0487
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Assessment Year 2001
Principal Product precision sheet metal components
NAICS
n/a
SIC 3444: Sheet Metal Work
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 125,000
ft2
Annual Production 10,000,000
lb
Production Hrs. Annual 4,420
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $84,443 2,561,400
kWh
Electricity Demand $69,154 15,278
kW-mo/yr
Electricity Fees $4,368 -
Natural Gas $87,503 15,372
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $23,590 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $4,210

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $11,370 $13,000 - $11,370
-
kW-mo/yr
- - -
02 2.3191: Use demand controller or load shedder $5,240 $18,000 - $5,240
-
kW-mo/yr
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,950 $470 $3,320
71,200
kWh
$1,410
-
kW-mo/yr
- $(-780.0) -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,350 $60 $950
20,400
kWh
$400
-
kW-mo/yr
- - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $260 - $1,030
22,400
kWh
$420
-
kW-mo/yr
- $(-190.0) $(-1,000.0)
06 3.8125: Remove rollers from the machines and clean in a closed solvent cleaner $1,420 $1,150 - - $140
-
gal
$690 $590
TOTAL RECOMMENDED $23,590 $32,680 $5,300
114,000
kWh
$18,840
-
kW-mo/yr
$140
-
gal
$(-280.0) $(-410.0)
TOTAL IMPLEMENTED $4,210 $470 $4,350
93,600
kWh
$1,830
-
kW-mo/yr
- $(-970.0) $(-1,000.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (haz) Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs