ITAC Assessment: CO0484
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ITAC Assessment: CO0484
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Assessment Year 2001
Principal Product railroad frogs and switches
NAICS
n/a
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 91,300
ft2
Annual Production 500
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Wyoming

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $37,467 1,652,240
kWh
Electricity Demand $38,249 3,714
kW-mo/yr
Electricity Fees $324 -
Natural Gas $79,010 13,155
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $87,930 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7243: Improve air circulation with destratification fans / other methods $8,050 $8,660 n/a $(-140.0)
(-6,300)
kWh
$(-90.0)
-
kW-mo/yr
$8,280
-
MMBtu
- -
02 2.7221: Lower temperature during the winter season and vice-versa $7,440 $1,670 n/a - - $7,440
-
MMBtu
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,610 $390 n/a $2,740
119,900
kWh
$2,230
-
kW-mo/yr
- $(-360.0) -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $4,010 $4,000 n/a - $4,010
-
kW-mo/yr
- - -
05 2.9111: Use solar heat to heat make-up air $2,110 $12,600 n/a $(-50.0)
(-2,100)
kWh
$(-110.0)
-
kW-mo/yr
$2,270
-
MMBtu
- -
06 2.4231: Reduce the pressure of compressed air to the minimum required $870 $30 n/a - $330
-
kW-mo/yr
$540
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $520 - n/a $480
21,000
kWh
$350
-
kW-mo/yr
- $(-80.0) $(-230.0)
08 4.111: Add equipment/ operators to reduce production bottleneck $34,130 $7,350 n/a - - - $34,130 -
09 4.122: Develop standard procedures to improve internal yields $14,950 - n/a - - - $14,950 -
10 4.132: Purchase new equipment to reduce material use / cost $11,240 $20,000 n/a - - - $6,240 $5,000
TOTAL RECOMMENDED $87,930 $54,700 $3,030
132,500
kWh
$6,720
-
kW-mo/yr
$18,530
-
MMBtu
$54,880 $4,770
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs