ITAC Assessment: CO0482
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ITAC Assessment: CO0482
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Assessment Year 2001
Principal Product gears
NAICS
n/a
SIC 3462: Iron and Steel Forgings
Sales Range $1
M
to 5
M
# of Employees 17
Plant Area 28,800
ft2
Annual Production 50,000
pieces
Production Hrs. Annual 4,420
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $27,775 911,800
kWh
Electricity Demand $18,161 1,936
kW-mo/yr
Electricity Fees $120 -
Natural Gas $13,697 2,428
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,670 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings Other Liquid (haz) Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.1116: Improve combustion control capability $5,120 $10,000 - - $5,120
-
MMBtu
- - - - - - -
02 2.2437: Recover waste heat from equipment $1,800 $700 - - $1,800
-
MMBtu
- - - - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,100 $210 $790
26,000
kWh
$670
-
kW-mo/yr
- - - - $(-360.0) - - -
04 2.7224: Reduce space conditioning during non-working hours $990 $370 $160
5,200
kWh
- $830
-
MMBtu
- - - - - - -
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $900 $1,500 - $900
-
kW-mo/yr
- - - - - - - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $310 $60 $170
5,500
kWh
$140
-
kW-mo/yr
- - - - - - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $190 - $160
5,300
kWh
$110
-
kW-mo/yr
- - - - - - $(-80.0) -
08 3.7112: Use squeegees, mops, and vacuums for floor cleaning $16,420 $730 - - - - $(-1,440.0)
-
gal
$14,960
-
lb
$(-860.0) - $3,760 -
09 3.8132: Use less toxic and volatile solvent substitutes $730 $2,000 $(-80.0)
2,600
kWh
$(-40.0)
-
kW-mo/yr
- - $1,490
-
gal
- - - $(-640.0) -
10 4.631: Install an uninteruptable power supply $64,110 $75,000 - - - $(-12,320.0)
-
MMBtu
- - - $20,430 - $56,000
TOTAL RECOMMENDED $91,670 $90,570 $1,200
44,600
kWh
$1,780
-
kW-mo/yr
$7,750
-
MMBtu
$(-12,320.0)
-
MMBtu
$50
-
gal
$14,960
-
lb
$(-1,220.0) $20,430 $3,040 $56,000
TOTAL IMPLEMENTED $2,400 $640 $1,120
36,700
kWh
$810
-
kW-mo/yr
$830
-
MMBtu
- - - $(-360.0) - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings Other Liquid (haz) Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs