ITAC Assessment: CO0473
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ITAC Assessment: CO0473
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Assessment Year 2000
Principal Product aluminum extruded products
NAICS
n/a
SIC 3354: Aluminum Extruded Products
Sales Range $50
M
to 100
M
# of Employees 300
Plant Area 350,000
ft2
Annual Production 82,400,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $466,706 21,188,453
kWh
Electricity Demand $363,716 34,313
kW-mo/yr
Electricity Fees $2,433 -
Natural Gas $1,049,642 322,586
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $842,760 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $244,960

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
01 2.1116: Improve combustion control capability $74,960 $1,050 - - $74,960
-
MMBtu
- - - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,150 $400 $3,710
168,230
kWh
$2,440
-
kW-mo/yr
- - - - -
03 2.3191: Use demand controller or load shedder $6,360 $10,000 - $6,360
-
kW-mo/yr
- - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,980 $1,000 $3,790
172,040
kWh
$2,490
-
kW-mo/yr
- - $(-1,300.0) - -
05 2.4239: Eliminate or reduce compressed air usage $4,180 $6,780 $2,520
114,302
kWh
$1,660
-
kW-mo/yr
- - - - -
06 2.2531: Re-size charging openings or add movable cover or door $1,260 $500 - - $1,260
-
MMBtu
- - - -
07 3.5314: Use in-process recycling whenever possible $107,610 $75,000 - - $760
-
MMBtu
$16,690
-
lb
- $90,160 -
08 3.5314: Use in-process recycling whenever possible $39,460 $10,000 - - - $39,460
-
lb
- - -
09 4.111: Add equipment/ operators to reduce production bottleneck $587,500 $262,500 - - $3,500
-
MMBtu
- - $584,000 -
10 3.4114: Replace city water with recycled water via cooling tower $10,300 $26,000 - $(-380.0)
-
kW-mo/yr
- - $10,580 - $100
-
Tgal
TOTAL RECOMMENDED $842,760 $393,230 $10,020
454,572
kWh
$12,570
-
kW-mo/yr
$80,480
-
MMBtu
$56,150
-
lb
$9,280 $674,160 $100
-
Tgal
TOTAL IMPLEMENTED $244,960 $104,730 $10,020
454,572
kWh
$12,950
-
kW-mo/yr
$76,980
-
MMBtu
$56,150
-
lb
$(-1,300.0) $90,160 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs