ITAC Assessment: CO0465
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ITAC Assessment: CO0465
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Assessment Year 2000
Principal Product metal stamping, metal finishing, heat treating
NAICS
n/a
SIC 3469: Metal Stampings, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 40
Plant Area 43,000
ft2
Annual Production 1,000,000
lb
Production Hrs. Annual 4,264
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $74,398 2,541,325
kWh
Electricity Demand $58,103 13,728
kW-mo/yr
Electricity Fees $4,647 -
Natural Gas $20,447 4,584
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,830 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,430

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.1311: Replace electrically-operated equipment with fossil fuel equipment $7,540 $16,000 $4,890
104,045
kWh
$4,630
-
kW-mo/yr
$(-1,980.0)
-
MMBtu
- - - - -
02 2.3191: Use demand controller or load shedder $5,190 $7,500 - $5,190
-
kW-mo/yr
- - - - - -
03 2.4239: Eliminate or reduce compressed air usage $4,240 $1,210 $3,240
94,959
kWh
$1,000
-
kW-mo/yr
- - - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,350 $400 $1,630
47,773
kWh
$500
-
kW-mo/yr
- - - $(-780.0) - -
05 2.7111: Reduce illumination to minimum necessary levels $750 $350 $480
12,309
kWh
$270
-
kW-mo/yr
- - - - - -
06 3.4156: Use flow control valves on equipment to optimize water use $4,090 $7,960 - - - $1,310
-
Tgal
- - - $2,780
07 3.6192: Use a less expensive method of waste removal $280 - - - - - $280
-
lb
- - -
08 4.623: Employ modular jigs to reduce process set-up time $6,930 $6,000 - - - - - $6,930 - -
09 2.8121: Apply for tax-free status for energy purchases $4,460 $250 - - - - - - $4,460 -
TOTAL RECOMMENDED $34,830 $39,670 $10,240
259,086
kWh
$11,590
-
kW-mo/yr
$(-1,980.0)
-
MMBtu
$1,310
-
Tgal
$280
-
lb
$6,150 $4,460 $2,780
TOTAL IMPLEMENTED $10,430 $9,920 $5,350
155,041
kWh
$1,770
-
kW-mo/yr
- $1,310
-
Tgal
- $(-780.0) - $2,780
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs