ITAC Assessment: CO0449
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ITAC Assessment: CO0449
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Assessment Year 1999
Principal Product injection molded plastic parts
NAICS
n/a
SIC 3079:
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 39,714
ft2
Annual Production 5,250,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $57,378 3,854,924
kWh
Electricity Demand $122,888 11,582
kW-mo/yr
Natural Gas $21,934 5,057
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $61,810 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $58,780

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $17,410 $66,360 $7,340
493,552
kWh
$10,070
-
kW-mo/yr
- - - - - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $9,830 $10,000 - $9,830
-
kW-mo/yr
- - - - - -
03 2.8113: Purchase gas directly from a contract gas supplier $3,030 $500 - - - - - $3,030 - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $700 $280 $620
41,911
kWh
$860
-
kW-mo/yr
- - $(-780.0) - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $60 - $100
6,448
kWh
$130
-
kW-mo/yr
- - - - $(-170.0) -
06 3.2123: Convert to high volume low pressure (hvlp) paint guns $18,110 $3,600 - - - - - - $18,110 -
07 3.8113: Prevent excessive solvent usage (operator training) $2,550 $1,100 - - - $960
-
gal
- - $1,590 -
08 3.3131: Use evaporation to concentrate material $1,160 $3,300 $(-50.0)
(-3,224)
kWh
- $1,210
-
gal
- - - - -
09 4.123: Reduce defects by reducing product tipping $8,960 $620 - - - - - - - $8,960
TOTAL RECOMMENDED $61,810 $85,760 $8,010
538,687
kWh
$20,890
-
kW-mo/yr
$1,210
-
gal
$960
-
gal
$(-780.0) $3,030 $19,530 $8,960
TOTAL IMPLEMENTED $58,780 $85,260 $8,010
538,687
kWh
$20,890
-
kW-mo/yr
$1,210
-
gal
$960
-
gal
$(-780.0) - $19,530 $8,960
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Other Liquid (non-haz) Savings Other Liquid (haz) Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs