ITAC Assessment: CO0435
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ITAC Assessment: CO0435
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Assessment Year 1999
Principal Product injection molded plastic parts
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 53
Plant Area 17,400
ft2
Annual Production 3,500,000
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Colorado

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $15,000 897,421
kWh
Electricity Demand $29,785 3,858
kW-mo/yr
Electricity Fees $660 -
Natural Gas $3,987 876
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,270 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,270

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $4,870 $14,850 $1,950
118,992
kWh
$2,920
-
kW-mo/yr
- - - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,380 $2,000 - $1,380
-
kW-mo/yr
- - - -
03 2.1311: Replace electrically-operated equipment with fossil fuel equipment $570 $710 $80
4,982
kWh
$580
-
kW-mo/yr
$(-90.0)
-
MMBtu
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $370 $500 $160
9,672
kWh
$210
-
kW-mo/yr
- - - -
05 2.7224: Reduce space conditioning during non-working hours $310 $100 - - $310
-
MMBtu
- - -
06 3.6192: Use a less expensive method of waste removal $210 $134 - - - $280
-
lb
$(-70.0) -
07 4.454: Modify startup/shutdown times $10,920 - - - - - - $10,920
08 4.111: Add equipment/ operators to reduce production bottleneck $3,640 $8,000 - - - - - $3,640
TOTAL RECOMMENDED $22,270 $26,294 $2,190
133,646
kWh
$5,090
-
kW-mo/yr
$220
-
MMBtu
$280
-
lb
$(-70.0) $14,560
TOTAL IMPLEMENTED $2,270 $2,734 $160
9,672
kWh
$1,590
-
kW-mo/yr
$310
-
MMBtu
$280
-
lb
$(-70.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (haz) Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs