| Assessment Year | 2026 |
|---|---|
| Principal Product | Aluminum Forgings |
| NAICS | 332112: Nonferrous Forging |
| SIC | 3463: Nonferrous Forgings |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
50,000
ft2
|
| Annual Production | 100,000
units
|
| Production Hrs. Annual | 5,000
hrs
|
| Location (State) | California |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $769,746 | 7,689,797 |
kWh
|
$0.10 | |
| Electricity Demand | $946,362 | 22,514 |
kW-mo/yr
|
$42.03 | |
| Electricity Fees | $222,728 | - |
|
- | |
| Natural Gas | $202,673 | 30,047 |
MMBtu
|
$6.75 | |
| LPG | $99,000 | 3,300 |
MMBtu
|
$30.00 | |
| Other Gas | $41,358 | 1 |
MMBtu
|
$41,358.00 | |
| Waste Disposal Costs | |||||
| Water Usage | $7,966 | 2,295 |
Tgal
|
$3.47 | |
| Water Disposal | $2,774 | 2,295 |
Tgal
|
$1.21 | |
| Other Liquid (non-haz) | $6,314 | 1 |
gal
|
$6,314.00 | |
| TOTAL YEARLY COSTS | $2,298,921 | ||||
| RECOMMENDED SAVINGS* | $1,166,225 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2314: Replace heat treating oven with more efficient unit | $881,685 | $6,000,000 | - | - |
$6,685
-
MMBtu
|
- | $875,000 | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $104,866 | $2,900 |
$55,985
559,846
kWh
|
$48,881
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.9114: Use solar heat to make electricty | $94,979 | $712,390 |
$54,378
543,777
kWh
|
$40,601
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $46,486 | $120,000 |
$(-22,000.0)
(-220,000)
kWh
|
$(-30,514.0)
-
kW-mo/yr
|
- |
$99,000
-
MMBtu
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $14,547 | $3,000 |
$9,310
93,101
kWh
|
$5,237
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.1133: Adjust burners for efficient operation | $13,491 | $100,000 | - | - |
$13,491
-
MMBtu
|
- | - | |
| 07 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $5,776 | $3,150 |
$2,954
29,542
kWh
|
$2,822
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.2442: Preheat combustion air with waste heat | $1,996 | $3,250 | - | - |
$1,996
-
MMBtu
|
- | - | |
| 09 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,296 | - |
$657
6,568
kWh
|
$639
-
kW-mo/yr
|
- | - | - | |
| 10 | 2.7135: Install occupancy sensors | $1,103 | $3,000 |
$733
7,332
kWh
|
$370
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $1,166,225 | $6,947,690 |
$102,017
1,020,166
kWh
|
$68,036
-
kW-mo/yr
|
$22,172
-
MMBtu
|
$99,000
-
MMBtu
|
$875,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs