ITAC Assessment: CC0038
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ITAC Assessment: CC0038
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Assessment Year 2024
Principal Product Rubber Door Seals
NAICS 326291: Rubber Product Manufacturing for Mechanical Use
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $10
M
to 50
M
# of Employees 136
Plant Area 106,225
ft2
Annual Production 24,300,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Virginia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,110,294 9,262,879
kWh
Electricity Fees $7,871 -
Natural Gas $88,070 12,168
MMBtu
TOTAL YEARLY COSTS $1,206,235
RECOMMENDED SAVINGS* $337,867 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings
01 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $68,643 $40,000 $68,643
572,028
kWh
02 2.1223: Install smaller boiler (increase high fire duty cycle) $48,942 $14,000 $48,942
407,846
kWh
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $21,339 $20,000 $21,339
177,828
kWh
04 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $34,175 - $34,175
284,794
kWh
05 2.9114: Use solar heat to make electricty $143,864 $738,776 $143,864
1,198,864
kWh
06 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa $8,129 $6,200 $8,129
67,739
kWh
07 2.2612: Use cooling tower water instead of refrigeration $10,304 $24,675 $10,304
85,866
kWh
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,471 $1,560 $2,471
20,592
kWh
TOTAL RECOMMENDED $337,867 $845,211 $337,867
2,815,557
kWh
TOTAL IMPLEMENTED - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs