ITAC Assessment: BD0485
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ITAC Assessment: BD0485
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Assessment Year 2016
Principal Product Mobile equipment for mining and metals industry
NAICS 336120: Heavy Duty Truck Manufacturing
SIC 3799: Transportation Equipment, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 203
Plant Area 193,000
ft2
Annual Production 50
pieces
Production Hrs. Annual 4,160
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $208,146 3,730,900
kWh
Electricity Demand $52,012 8,166
kW-mo/yr
Electricity Fees $1,312 -
Natural Gas $84,815 13,960
MMBtu
LPG $45,211 2,266
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $133,132 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,716

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings LPG Savings Primary Raw Material Savings
01 2.8227: Adjust / maintain fork lift trucks for most efficient operation $33,238 $59,500 $(-11,838.0)
(-212,160)
kWh
- $45,076
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $4,155 $5,111 $3,154
56,592
kWh
$1,001
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,962 $350 $2,981
53,402
kWh
$981
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $3,599 $20 $2,707
48,518
kWh
$892
-
kW-mo/yr
- -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,185 $5,958 $1,659
29,727
kWh
$526
-
kW-mo/yr
- -
06 2.4221: Install compressor air intakes in coolest locations $1,726 $1,600 $1,299
23,287
kWh
$427
-
kW-mo/yr
- -
07 2.4133: Use most efficient type of electric motors $1,569 $3,950 $967
17,324
kWh
$602
-
kW-mo/yr
- -
08 2.7135: Install occupancy sensors $273 $450 $183
3,280
kWh
$90
-
kW-mo/yr
- -
09 3.2123: Convert to high volume low pressure (hvlp) paint guns $82,425 $18,000 - - - $82,425
TOTAL RECOMMENDED $133,132 $94,939 $1,112
19,970
kWh
$4,519
-
kW-mo/yr
$45,076
-
MMBtu
$82,425
TOTAL IMPLEMENTED $11,716 $5,481 $8,842
158,512
kWh
$2,874
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings LPG Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs