| Assessment Year | 2016 |
|---|---|
| Principal Product | Grey and Ductile Iron Castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 110 |
| Plant Area |
250,000
ft2
|
| Annual Production | 21,900
pieces
|
| Production Hrs. Annual | 6,600
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $304,116 | 6,631,775 |
kWh
|
$0.046 |
| Electricity Demand | $111,801 | 15,856 |
kW-mo/yr
|
$7.05 |
| Electricity Fees | $8,535 | - |
|
- |
| Natural Gas | $153,962 | 25,973 |
MMBtu
|
$5.93 |
| LPG | $20,313 | 1,514 |
MMBtu
|
$13.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $68,148 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7135: Install occupancy sensors | $13,713 | $3,180 |
$10,539
231,116
kWh
|
$3,174
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $12,305 | $4,540 | - | - |
$(-8,008.0)
-
MMBtu
|
$20,313
-
MMBtu
|
- | - | - | |
| 03 | 2.7231: Use radiant heater for spot heating | $10,396 | $23,100 | - | - |
$10,396
-
MMBtu
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,253 | $19,236 |
$4,419
96,917
kWh
|
$1,242
-
kW-mo/yr
|
- | - | $551 | - | $(-959.0) | |
| 05 | 2.4231: Reduce the pressure of compressed air to the minimum required | $4,651 | $60 |
$3,629
79,578
kWh
|
$1,022
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.7134: Use photocell controls | $3,829 | $2,400 |
$1,919
41,933
kWh
|
$1,364
-
kW-mo/yr
|
- | - | $364 | - | $182 | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,986 | $2,268 |
$1,973
43,263
kWh
|
$555
-
kW-mo/yr
|
- | - | $371 | - | $87 | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,174 | $620 |
$704
15,444
kWh
|
$198
-
kW-mo/yr
|
- | - | $173 | - | $99 | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,061 | $674 |
$501
10,985
kWh
|
$106
-
kW-mo/yr
|
- | - | $190 | - | $264 | |
| 10 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $12,780 | $2,050 | - | - | - | - | - | $12,780 | - | |
| TOTAL RECOMMENDED | $68,148 | $58,128 |
$23,684
519,236
kWh
|
$7,661
-
kW-mo/yr
|
$2,388
-
MMBtu
|
$20,313
-
MMBtu
|
$1,649 | $12,780 | $(-327.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs