ITAC Assessment: BD0480
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ITAC Assessment: BD0480
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Assessment Year 2016
Principal Product Flexible packaging
NAICS 326112: Plastics Packaging Film and Sheet (including Laminated) Manufacturing
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $10
M
to 50
M
# of Employees 182
Plant Area 72,000
ft2
Annual Production 2,000,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $203,035 4,448,028
kWh
Electricity Demand $63,846 9,947
kW-mo/yr
Electricity Fees $909 -
Natural Gas $198,146 47,095
MMBtu
LPG $10,853 597
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,870 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1221: Replace obsolete burners with more efficient ones $19,348 $3,000 - - $19,348
-
MMBtu
- -
02 2.4133: Use most efficient type of electric motors $16,253 $17,970 $13,031
285,772
kWh
$3,222
-
kW-mo/yr
- - -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $10,798 $20,250 $10,029
219,940
kWh
$1,926
-
kW-mo/yr
- $245 $(-1,402.0)
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,552 $15 $2,139
46,910
kWh
$413
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $1,806 $975 $1,303
28,578
kWh
$503
-
kW-mo/yr
- - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $502 $1,050 $390
8,559
kWh
$112
-
kW-mo/yr
- - -
07 2.3137: Use power during off-peak periods $311 $20 - $311
-
kW-mo/yr
- - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $300 $350 $182
3,995
kWh
$35
-
kW-mo/yr
- $35 $48
TOTAL RECOMMENDED $51,870 $43,630 $27,074
593,754
kWh
$6,522
-
kW-mo/yr
$19,348
-
MMBtu
$280 $(-1,354.0)
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs