| Assessment Year | 2015 |
|---|---|
| Principal Product | Rolling overhead steel doors |
| NAICS | 332321: Metal Window and Door Manufacturing |
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $5 M to 10M |
| # of Employees | 51 |
| Plant Area |
73,500
ft2
|
| Annual Production | 5,000
pieces
|
| Production Hrs. Annual | 4,871
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $47,940 | 839,299 |
kWh
|
$0.057 |
| Electricity Demand | $11,526 | 2,268 |
kW-mo/yr
|
$5.08 |
| Electricity Fees | $1,693 | - |
|
- |
| Natural Gas | $49,900 | 7,453 |
MMBtu
|
$6.70 |
| LPG | $3,609 | 206 |
MMBtu
|
$17.56 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $204,838 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $88,132 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7221: Lower temperature during the winter season and vice-versa | $18,915 | $20 | - | - |
$18,915
-
MMBtu
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,951 | $7,711 |
$2,420
42,394
kWh
|
$531
-
kW-mo/yr
|
- | - | - | - | - | |
| 03 | 2.8227: Adjust / maintain fork lift trucks for most efficient operation | $2,184 | $6,000 |
$(-1,425.0)
(-24,960)
kWh
|
- | - |
$3,609
-
MMBtu
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,732 | $500 |
$1,421
24,885
kWh
|
$311
-
kW-mo/yr
|
- | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $888 | $450 |
$723
12,667
kWh
|
$165
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.4231: Reduce the pressure of compressed air to the minimum required | $417 | $300 |
$342
5,996
kWh
|
$75
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $245 | $225 |
$133
2,330
kWh
|
$16
-
kW-mo/yr
|
- | - | $40 | - | $56 | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $356 | $20 |
$292
5,106
kWh
|
$64
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 3.1172: Revise raw material specs | $90,750 | $7,000 | - | - | - | - | - | $90,750 | - | |
| 10 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $86,400 | $1,050 | - | - | - | - | - | $86,400 | - | |
| TOTAL RECOMMENDED | $204,838 | $23,276 |
$3,906
68,418
kWh
|
$1,162
-
kW-mo/yr
|
$18,915
-
MMBtu
|
$3,609
-
MMBtu
|
$40 | $177,150 | $56 | ||
| TOTAL IMPLEMENTED | $88,132 | $1,550 |
$1,421
24,885
kWh
|
$311
-
kW-mo/yr
|
- | - | - | $86,400 | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | LPG Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs