ITAC Assessment: BD0444
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ITAC Assessment: BD0444
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Assessment Year 2014
Principal Product Extruded Polystyrene Sheet
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 107
Plant Area 100,000
ft2
Annual Production 93,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,349,306 30,905,439
kWh
Electricity Demand $384,198 52,524
kW-mo/yr
Electricity Fees $18,142 -
Natural Gas $136,096 25,916
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $585,322 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,722

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.4133: Use most efficient type of electric motors $56,158 $204,710 $45,689
1,045,507
kWh
$10,469
-
kW-mo/yr
- - -
02 2.2414: Use waste heat from hot flue gases to preheat $54,135 $150,000 $(-3,828.0)
(-87,600)
kWh
$(-658.0)
-
kW-mo/yr
$58,621
-
MMBtu
- -
03 2.1221: Replace obsolete burners with more efficient ones $4,140 $18,000 - - $4,140
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,722 $300 $2,215
50,692
kWh
$507
-
kW-mo/yr
- - -
05 2.3132: Recharge batteries on during off-peak demand periods $2,193 $37 - $2,193
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $552 $2,700 $230
5,269
kWh
$322
-
kW-mo/yr
- - -
07 3.6192: Use a less expensive method of waste removal $465,422 $19,400 $(-1,238.0)
(-28,333)
kWh
- - $(-13,340.0) $480,000
TOTAL RECOMMENDED $585,322 $395,147 $43,068
985,535
kWh
$12,833
-
kW-mo/yr
$62,761
-
MMBtu
$(-13,340.0) $480,000
TOTAL IMPLEMENTED $2,722 $300 $2,215
50,692
kWh
$507
-
kW-mo/yr
- - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs