ITAC Assessment: BD0443
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ITAC Assessment: BD0443
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Assessment Year 2014
Principal Product Plastic food packaging products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 235
Plant Area 163,274
ft2
Annual Production 2,088,144
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $553,478 11,166,862
kWh
Electricity Demand $163,162 23,189
kW-mo/yr
Electricity Fees $7,458 -
Natural Gas $35,927 6,310
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $176,991 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $29,090

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $119,363 $2,000 $97,810
2,063,508
kWh
$21,553
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $17,592 $225 $14,618
308,405
kWh
$2,974
-
kW-mo/yr
-
03 2.4133: Use most efficient type of electric motors $11,323 $11,250 $9,409
198,506
kWh
$1,914
-
kW-mo/yr
-
04 2.7232: Replace existing hvac unit with high efficiency model $8,701 $15,300 - - $8,701
-
MMBtu
05 2.4314: Use synthetic lubricant $13,419 $1,500 $11,151
235,260
kWh
$2,268
-
kW-mo/yr
-
06 2.7145: Install skylights $3,069 $5,312 $3,069
64,753
kWh
- -
07 2.3132: Recharge batteries on during off-peak demand periods $2,186 $20 - $2,186
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $1,163 $300 $977
20,631
kWh
$186
-
kW-mo/yr
-
09 2.6214: Shut off pilots in standby equipment $175 $40 - - $175
-
MMBtu
TOTAL RECOMMENDED $176,991 $35,947 $137,034
2,891,063
kWh
$31,081
-
kW-mo/yr
$8,876
-
MMBtu
TOTAL IMPLEMENTED $29,090 $11,515 $24,027
506,911
kWh
$4,888
-
kW-mo/yr
$175
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs