ITAC Assessment: BD0439
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ITAC Assessment: BD0439
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Assessment Year 2013
Principal Product Specialty taps
NAICS 333515: Cutting Tool and Machine Tool Accessory Manufacturing
SIC 3545: Cutting Tools, Machine Tool Accessories, and Machinists' Precision Measuring Devices
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 33,000
ft2
Annual Production 10,500,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $63,746 1,231,200
kWh
Electricity Demand $13,356 2,874
kW-mo/yr
Electricity Fees $4,200 -
Natural Gas $15,063 2,093
MMBtu
Fuel Oil #2 $11,298 420
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $20,150 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $11,750

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.3192: Use fossil fuel powered generator during peak demand periods $6,296 $50 $2,611
50,400
kWh
$11,718
-
kW-mo/yr
- $(-7,233.0)
-
MMBtu
$(-800.0) -
02 2.7231: Use radiant heater for spot heating $4,775 $6,000 $176
3,394
kWh
$104
-
kW-mo/yr
$4,495
-
MMBtu
- - -
03 2.2437: Recover waste heat from equipment $3,900 $1,000 - - $3,900
-
MMBtu
- - -
04 2.4133: Use most efficient type of electric motors $2,797 $3,310 $2,385
46,050
kWh
$412
-
kW-mo/yr
- - - -
05 2.7135: Install occupancy sensors $813 $795 $657
12,692
kWh
$156
-
kW-mo/yr
- - - -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $535 $395 $435
8,406
kWh
$100
-
kW-mo/yr
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $400 $20 $341
6,584
kWh
$59
-
kW-mo/yr
- - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $341 $350 $147
2,845
kWh
$25
-
kW-mo/yr
- - $70 $99
09 2.4221: Install compressor air intakes in coolest locations $293 $300 $250
4,817
kWh
$43
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $20,150 $12,220 $7,002
135,188
kWh
$12,617
-
kW-mo/yr
$8,395
-
MMBtu
$(-7,233.0)
-
MMBtu
$(-730.0) $99
TOTAL IMPLEMENTED $11,750 $2,215 $3,756
72,521
kWh
$11,958
-
kW-mo/yr
$3,900
-
MMBtu
$(-7,233.0)
-
MMBtu
$(-730.0) $99
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Fuel Oil #2 Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs