ITAC Assessment: BD0421
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ITAC Assessment: BD0421
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Assessment Year 2013
Principal Product Automobile Electronics
NAICS 335314: Relay and Industrial Control Manufacturing
SIC 3625: Relays and Industrial Controls
Sales Range $100
M
to 500
M
# of Employees 296
Plant Area 164,450
ft2
Annual Production 21,404,700
pieces
Production Hrs. Annual 7,072
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $402,069 6,832,000
kWh
Electricity Demand $145,320 13,840
kW-mo/yr
Electricity Fees $9,794 -
Natural Gas $7,958 703
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $63,337 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,412

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $14,364 $30,195 $6,739
114,421
kWh
$2,601
-
kW-mo/yr
- $2,791 $2,233
02 2.7111: Reduce illumination to minimum necessary levels $12,995 $1,140 $9,502
161,319
kWh
$3,493
-
kW-mo/yr
- - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $11,571 $15,000 $8,888
150,893
kWh
$2,683
-
kW-mo/yr
- - -
04 2.7228: Avoid introducing hot, humid, or dirty air into hvac system $4,147 $1,500 $3,184
54,060
kWh
$963
-
kW-mo/yr
- - -
05 2.7135: Install occupancy sensors $6,067 $1,425 $3,061
51,978
kWh
$3,006
-
kW-mo/yr
- - -
06 2.3132: Recharge batteries on during off-peak demand periods $5,564 $40 - $5,564
-
kW-mo/yr
- - -
07 2.4221: Install compressor air intakes in coolest locations $1,968 $1,500 $1,480
25,126
kWh
$488
-
kW-mo/yr
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,219 $2,000 $448
7,606
kWh
$771
-
kW-mo/yr
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $759 $700 $392
6,658
kWh
$96
-
kW-mo/yr
- $115 $156
10 3.4151: Minimize water usage $4,683 $4,200 - - $4,683
-
Tgal
- -
TOTAL RECOMMENDED $63,337 $57,700 $33,694
572,061
kWh
$19,665
-
kW-mo/yr
$4,683
-
Tgal
$2,906 $2,389
TOTAL IMPLEMENTED $39,412 $53,020 $20,560
349,076
kWh
$8,874
-
kW-mo/yr
$4,683
-
Tgal
$2,906 $2,389
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs