| Assessment Year | 2011 |
|---|---|
| Principal Product | Low carbon steel balls |
| NAICS | 332991: Ball and Roller Bearing Manufacturing |
| SIC | 3562: Ball and Roller Bearings |
| Sales Range | $5 M to 10M |
| # of Employees | 15 |
| Plant Area |
90,000
ft2
|
| Annual Production | 120,000,000
pieces
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $113,737 | 1,961,477 |
kWh
|
$0.058 |
| Electricity Demand | $25,963 | 4,334 |
kW-mo/yr
|
$5.99 |
| Electricity Fees | $12,216 | - |
|
- |
| Natural Gas | $218,989 | 47,350 |
MMBtu
|
$4.62 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $81,721 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $38,744 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2414: Use waste heat from hot flue gases to preheat | $27,912 | $30,000 |
$(-1,592.0)
(-28,080)
kWh
|
$(-431.0)
-
kW-mo/yr
|
$29,935
-
MMBtu
|
|
| 02 | 2.1221: Replace obsolete burners with more efficient ones | $15,065 | $27,000 | - | - |
$15,065
-
MMBtu
|
|
| 03 | 2.7231: Use radiant heater for spot heating | $12,072 | $12,600 | - | - |
$12,072
-
MMBtu
|
|
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $7,389 | $20 |
$6,141
108,307
kWh
|
$1,248
-
kW-mo/yr
|
- | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,217 | $1,600 |
$5,999
105,800
kWh
|
$1,218
-
kW-mo/yr
|
- | |
| 06 | 2.4133: Use most efficient type of electric motors | $6,214 | $10,450 |
$5,165
91,094
kWh
|
$1,049
-
kW-mo/yr
|
- | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,602 | $2,039 |
$2,993
52,839
kWh
|
$609
-
kW-mo/yr
|
- | |
| 08 | 2.7135: Install occupancy sensors | $2,250 | $1,058 |
$1,870
32,979
kWh
|
$380
-
kW-mo/yr
|
- | |
| TOTAL RECOMMENDED | $81,721 | $84,767 |
$20,576
362,939
kWh
|
$4,073
-
kW-mo/yr
|
$57,072
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $38,744 | $27,767 |
$22,168
391,019
kWh
|
$4,504
-
kW-mo/yr
|
$12,072
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs