ITAC Assessment: BD0398
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ITAC Assessment: BD0398
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Assessment Year 2011
Principal Product Gray Iron Castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $1
M
to 5
M
# of Employees 36
Plant Area 40,000
ft2
Annual Production 2,765,366
lb
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $286,505 3,668,338
kWh
Electricity Demand $150,976 9,784
kW-mo/yr
Electricity Fees $24,246 -
Natural Gas $38,733 4,517
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $21,162 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,226 $1,200 $4,111
52,632
kWh
$1,115
-
kW-mo/yr
-
02 2.1221: Replace obsolete burners with more efficient ones $5,047 $6,500 - - $5,047
-
MMBtu
03 2.4133: Use most efficient type of electric motors $4,303 $4,303 $2,833
36,280
kWh
$1,470
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $4,216 $2,274 $3,470
44,436
kWh
$746
-
kW-mo/yr
-
05 2.4314: Use synthetic lubricant $2,370 $300 $1,873
23,526
kWh
$497
-
kW-mo/yr
-
TOTAL RECOMMENDED $21,162 $14,577 $12,287
156,874
kWh
$3,828
-
kW-mo/yr
$5,047
-
MMBtu
TOTAL IMPLEMENTED - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs