ITAC Assessment: BD0394
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ITAC Assessment: BD0394
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Assessment Year 2011
Principal Product Heat-treated parts
NAICS 332811: Metal Heat Treating
SIC 3398: Metal Heat Treating
Sales Range $1
M
to 5
M
# of Employees 30
Plant Area 21,760
ft2
Annual Production 0
units
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $239,754 3,352,454
kWh
Electricity Demand $52,981 8,957
kW-mo/yr
Electricity Fees $9,605 -
Natural Gas $153,186 29,450
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $108,459 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,372

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.1116: Improve combustion control capability $58,796 $139,000 - - $58,796
-
MMBtu
02 2.1116: Improve combustion control capability $35,291 $9,000 - - $35,291
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,544 $2,400 $5,878
82,210
kWh
$666
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $3,571 $2,360 $3,208
44,863
kWh
$363
-
kW-mo/yr
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $2,201 $1,652 $1,978
27,666
kWh
$223
-
kW-mo/yr
-
06 2.4221: Install compressor air intakes in coolest locations $1,201 $400 $1,079
15,096
kWh
$122
-
kW-mo/yr
-
07 2.7135: Install occupancy sensors $855 $225 $697
9,755
kWh
$158
-
kW-mo/yr
-
TOTAL RECOMMENDED $108,459 $155,037 $12,840
179,590
kWh
$1,532
-
kW-mo/yr
$94,087
-
MMBtu
TOTAL IMPLEMENTED $14,372 $7,037 $12,840
179,590
kWh
$1,532
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs