| Assessment Year | 2011 |
|---|---|
| Principal Product | Truck Bumpers and Chasis Stampings |
| NAICS | 336390: Other Motor Vehicle Parts Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $10 M to 50M |
| # of Employees | 64 |
| Plant Area |
105,000
ft2
|
| Annual Production | 80,000
pieces
|
| Production Hrs. Annual | 3,744
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $110,942 | 1,402,548 |
kWh
|
$0.079 |
| Electricity Demand | $35,150 | 5,788 |
kW-mo/yr
|
$6.07 |
| Electricity Fees | $9,959 | - |
|
- |
| Natural Gas | $32,548 | 4,268 |
MMBtu
|
$7.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $126,598 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $21,856 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $9,888 | $5,500 |
$386
6,282
kWh
|
$173
-
kW-mo/yr
|
$9,329
-
MMBtu
|
- | - | - | |
| 02 | 2.9114: Use solar heat to make electricty | $20,276 | $73,000 |
$12,992
164,250
kWh
|
$7,284
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7212: Install or upgrade insulation on hvac distribution systems | $6,856 | $55,000 |
$4,428
72,000
kWh
|
$2,428
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4133: Use most efficient type of electric motors | $3,087 | $7,610 |
$2,609
32,978
kWh
|
$478
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.4226: Use / purchase optimum sized compressor | $1,781 | $3,500 |
$1,374
22,344
kWh
|
$407
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,411 | $1,001 |
$1,307
16,529
kWh
|
$104
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7135: Install occupancy sensors | $1,030 | $1,000 |
$700
11,379
kWh
|
$330
-
kW-mo/yr
|
- | - | - | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $419 | $10 |
$319
5,180
kWh
|
$100
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $241 | $250 |
$164
2,663
kWh
|
$22
-
kW-mo/yr
|
- | $23 | $32 | - | |
| 10 | 3.4151: Minimize water usage | $1,525 | $1,800 | - | - | - | - | - |
$1,525
-
Tgal
|
|
| 11 | 4.453: Reschedule breaks to allow for continuous production | $67,284 | $10 |
$2,484
40,384
kWh
|
- | - | $64,800 | - | - | |
| 12 | 4.611: Begin a practice of predictive / preventative maintenance | $12,800 | $1,600 | - | - | - | $12,800 | - | - | |
| TOTAL RECOMMENDED | $126,598 | $150,281 |
$26,763
373,989
kWh
|
$11,326
-
kW-mo/yr
|
$9,329
-
MMBtu
|
$77,623 | $32 |
$1,525
-
Tgal
|
||
| TOTAL IMPLEMENTED | $21,856 | $60,110 |
$6,121
99,524
kWh
|
$2,935
-
kW-mo/yr
|
- | $12,800 | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Water Consumption Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs