| Assessment Year | 2010 |
|---|---|
| Principal Product | ASME Pressure Vessels |
| NAICS | 332420: Metal Tank (Heavy Gauge) Manufacturing |
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $10 M to 50M |
| # of Employees | 38 |
| Plant Area |
40,000
ft2
|
| Annual Production | 100
pieces
|
| Production Hrs. Annual | 3,744
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $44,346 | 612,400 |
kWh
|
$0.072 |
| Electricity Demand | $7,187 | 1,240 |
kW-mo/yr
|
$5.80 |
| Electricity Fees | $10,251 | - |
|
- |
| Natural Gas | $24,359 | 2,437 |
MMBtu
|
$10.00 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $33,091 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $4,405 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $7,334 | $3,180 | - | - |
$7,334
-
MMBtu
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $4,652 | $16,478 |
$3,247
47,133
kWh
|
$874
-
kW-mo/yr
|
- | - | $106 | - | $425 | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $3,271 | $900 |
$2,576
37,385
kWh
|
$695
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.7145: Install skylights | $1,922 | $2,547 |
$1,922
27,900
kWh
|
- | - | - | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $1,134 | $750 |
$1,090
12,600
kWh
|
$44
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.7111: Reduce illumination to minimum necessary levels | $907 | $104 |
$715
10,389
kWh
|
$192
-
kW-mo/yr
|
- | - | - | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $556 | $15 |
$438
6,368
kWh
|
$118
-
kW-mo/yr
|
- | - | - | - | - | |
| 08 | 2.4133: Use most efficient type of electric motors | $277 | $700 |
$204
2,964
kWh
|
$73
-
kW-mo/yr
|
- | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $204 | $250 |
$183
2,663
kWh
|
$21
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $12,834 | $3,400 | - | - | - |
$1,369
-
gal
|
- | $11,465 | - | |
| TOTAL RECOMMENDED | $33,091 | $28,324 |
$10,375
147,402
kWh
|
$2,017
-
kW-mo/yr
|
$7,334
-
MMBtu
|
$1,369
-
gal
|
$106 | $11,465 | $425 | ||
| TOTAL IMPLEMENTED | $4,405 | $1,650 |
$3,666
49,985
kWh
|
$739
-
kW-mo/yr
|
- | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs