ITAC Assessment: BD0363
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ITAC Assessment: BD0363
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Assessment Year 2009
Principal Product Paint
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $50
M
to 100
M
# of Employees 28
Plant Area 123,000
ft2
Annual Production 1,600
Tgal
Production Hrs. Annual 4,160
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $55,546 715,248
kWh
Electricity Fees $2,844 -
Natural Gas $48,902 4,791
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,589 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,467

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Water Disposal Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $13,251 $33,434 $13,251
170,541
kWh
- -
02 2.7135: Install occupancy sensors $2,677 $1,875 $2,677
34,450
kWh
- -
03 2.7122: Disconnect ballasts $591 $100 $591
7,609
kWh
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,380 - $1,380
17,756
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,364 $200 $1,364
17,566
kWh
- -
06 2.4133: Use most efficient type of electric motors $4,398 $7,180 $4,398
56,604
kWh
- -
07 2.1221: Replace obsolete burners with more efficient ones $17,662 $3,500 - $17,662
-
MMBtu
-
08 2.7231: Use radiant heater for spot heating $22,508 $28,000 - $22,508
-
MMBtu
-
09 2.7491: Insulate glazing, walls, ceilings, and roofs $271 $760 - $271
-
MMBtu
-
10 3.4151: Minimize water usage $126 $954 - - $126
-
Tgal
11 3.4151: Minimize water usage $361 $250 - - $361
-
Tgal
TOTAL RECOMMENDED $64,589 $76,253 $23,661
304,526
kWh
$40,441
-
MMBtu
$487
-
Tgal
TOTAL IMPLEMENTED $23,467 $44,403 $23,070
296,917
kWh
$271
-
MMBtu
$126
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs