ITAC Assessment: BD0357
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ITAC Assessment: BD0357
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Assessment Year 2009
Principal Product Door Trim Modules
NAICS 336211: Motor Vehicle Body Manufacturing
SIC 3711: Motor Vehicles and Passenger Car Bodies
Sales Range $100
M
to 500
M
# of Employees 125
Plant Area 80,000
ft2
Annual Production 280,000
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $65,515 896,888
kWh
Electricity Demand $10,364 2,069
kW-mo/yr
Electricity Fees $6,794 -
Natural Gas $30,878 3,178
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $14,567 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $6,677

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,370 $7,650 $2,977
39,749
kWh
$1,149
-
kW-mo/yr
- $244
02 2.7135: Install occupancy sensors $389 $300 $268
3,581
kWh
$121
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $245 $225 $150
1,997
kWh
$12
-
kW-mo/yr
- $83
04 2.4221: Install compressor air intakes in coolest locations $143 $450 $103
1,378
kWh
$40
-
kW-mo/yr
- -
05 2.4231: Reduce the pressure of compressed air to the minimum required $600 - $460
6,145
kWh
$140
-
kW-mo/yr
- -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,672 $1,000 $1,964
26,223
kWh
$708
-
kW-mo/yr
- -
07 2.4133: Use most efficient type of electric motors $319 $1,300 $230
3,070
kWh
$89
-
kW-mo/yr
- -
08 2.6212: Turn off equipment during breaks, reduce operating time $1,111 - $437
5,829
kWh
$674
-
kW-mo/yr
- -
09 3.5217: Reuse / recycle/ sell paper products $2,813 $6,500 - - $2,813
-
lb
-
10 2.3132: Recharge batteries on during off-peak demand periods $1,905 - - $1,905
-
kW-mo/yr
- -
TOTAL RECOMMENDED $14,567 $17,425 $6,589
87,972
kWh
$4,838
-
kW-mo/yr
$2,813
-
lb
$327
TOTAL IMPLEMENTED $6,677 $1,300 $3,129
41,778
kWh
$3,548
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Solid Waste (non-haz) Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs