ITAC Assessment: BD0349
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ITAC Assessment: BD0349
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Assessment Year 2008
Principal Product EPDM Sheeting, Adhesive Accessories
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 261
Plant Area 200,000
ft2
Annual Production 250,000
thousand feet
Production Hrs. Annual 7,488
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,387,708 26,432,538
kWh
Electricity Demand $80,246 56,352
kW-mo/yr
Natural Gas $483,331 62,785
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $603,663 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,788

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings
01 2.7135: Install occupancy sensors $8,788 $1,125 $8,391
159,831
kWh
$397
-
kW-mo/yr
- -
02 2.4133: Use most efficient type of electric motors $38,551 $96,150 $37,030
705,342
kWh
$1,521
-
kW-mo/yr
- -
03 2.4231: Reduce the pressure of compressed air to the minimum required $3,618 - $3,452
65,760
kWh
$166
-
kW-mo/yr
- -
04 2.1224: Replace boiler $205,005 $110,000 - - $205,005
-
MMBtu
-
05 2.1213: Direct warmest air to combustion intake $87,545 $10,000 - - $87,545
-
MMBtu
-
06 2.1222: Install turbulators $131,143 $8,000 - - $131,143
-
MMBtu
-
07 2.1221: Replace obsolete burners with more efficient ones $128,022 $46,000 - - $128,022
-
MMBtu
-
08 3.4151: Minimize water usage $991 $2,300 - - - $991
-
gal
TOTAL RECOMMENDED $603,663 $273,575 $48,873
930,933
kWh
$2,084
-
kW-mo/yr
$551,715
-
MMBtu
$991
-
gal
TOTAL IMPLEMENTED $8,788 $1,125 $8,391
159,831
kWh
$397
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs