ITAC Assessment: BD0334
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ITAC Assessment: BD0334
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Assessment Year 2007
Principal Product magnet wire
NAICS 335929: Other Communication and Energy Wire Manufacturing
SIC 3357: Drawing and Insulating of Nonferrous Wire
Sales Range less than $500
k
# of Employees 250
Plant Area 275,000
ft2
Annual Production 93,000,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,449,150 34,315,847
kWh
Natural Gas $1,846,987 235,039
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $535,284 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $268,435

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7231: Use radiant heater for spot heating $242,313 $111,001 - - $242,313
-
MMBtu
02 2.1221: Replace obsolete burners with more efficient ones $210,390 $615,001 - - $210,390
-
MMBtu
03 2.2191: Substitute hot process fluids for steam $55,549 $2,097 - - $55,549
-
MMBtu
04 2.7142: Utilize higher efficiency lamps and/or ballasts $7,532 $3,690 $5,485
242,718
kWh
$2,047
-
kW-mo/yr
-
05 2.7135: Install occupancy sensors $3,999 $1,576 $2,325
102,871
kWh
$1,674
-
kW-mo/yr
-
06 2.4231: Reduce the pressure of compressed air to the minimum required $910 $2 $559
24,756
kWh
$351
-
kW-mo/yr
-
07 2.4314: Use synthetic lubricant $3,966 $301 $2,437
107,827
kWh
$1,529
-
kW-mo/yr
-
08 2.4133: Use most efficient type of electric motors $10,625 $24,551 $5,378
237,934
kWh
$5,247
-
kW-mo/yr
-
TOTAL RECOMMENDED $535,284 $758,219 $16,184
716,106
kWh
$10,848
-
kW-mo/yr
$508,252
-
MMBtu
TOTAL IMPLEMENTED $268,435 $141,119 $15,625
691,350
kWh
$10,497
-
kW-mo/yr
$242,313
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs