| Assessment Year | 2006 |
|---|---|
| Principal Product | Automotive Bumpers |
| NAICS | 336211: Motor Vehicle Body Manufacturing |
| SIC | 3714: Motor Vehicle Parts and Accessories |
| Sales Range | $50 M to 100M |
| # of Employees | 400 |
| Plant Area |
220,000
ft2
|
| Annual Production | 1,150,000
pieces
|
| Production Hrs. Annual | 5,880
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $740,254 | 28,907,726 |
kWh
|
$0.026 |
| Electricity Demand | $531,540 | 50,623 |
kW-mo/yr
|
$10.50 |
| Electricity Fees | $2,283 | - |
|
- |
| Natural Gas | $1,425,281 | 152,535 |
MMBtu
|
$9.34 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $198,102 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $135,621 | $15,000 | - | - |
$135,621
-
MMBtu
|
- | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $6,869 | $19,000 | - | - |
$6,869
-
MMBtu
|
- | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $30,440 | $51,950 |
$16,570
647,280
kWh
|
$13,870
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $5,646 | - |
$3,292
128,610
kWh
|
$2,354
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,867 | $10,230 |
$3,557
138,945
kWh
|
$1,920
-
kW-mo/yr
|
- | - | - | $1,390 | |
| 06 | 2.7135: Install occupancy sensors | $543 | $375 |
$241
9,426
kWh
|
$302
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 3.2111: Install redundant equipment to avoid losses caused by equipment failure and routine maintenance | $6,600 | $610 | - | - | - | - | - | $6,600 | |
| 08 | 3.3131: Use evaporation to concentrate material | $4,860 | $8,000 | - | - | - | - |
$4,860
-
gal
|
- | |
| 09 | 3.4151: Minimize water usage | $656 | $3,220 | - | - | - |
$656
-
Tgal
|
- | - | |
| TOTAL RECOMMENDED | $198,102 | $108,385 |
$23,660
924,261
kWh
|
$18,446
-
kW-mo/yr
|
$142,490
-
MMBtu
|
$656
-
Tgal
|
$4,860
-
gal
|
$7,990 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Other Liquid (non-haz) Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs