| Assessment Year | 2004 |
|---|---|
| Principal Product | Steel Sheet and Bar Products |
| NAICS | 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing |
| SIC | 3999: Manufacturing Industries, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 438 |
| Plant Area |
842,058
ft2
|
| Annual Production | 660,000,000
lb
|
| Production Hrs. Annual | 6,240
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $724,719 | 12,806,229 |
kWh
|
$0.057 |
| Electricity Fees | $142,183 | - |
|
- |
| Natural Gas | $798,154 | 118,545 |
MMBtu
|
$6.73 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $526,319 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $467,103 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7231: Use radiant heater for spot heating | $40,891 | $81,000 | - |
$40,891
-
MMBtu
|
- | - | - | |
| 02 | 2.7495: Install replacement doors | $13,598 | $40,000 | - |
$13,598
-
MMBtu
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $5,985 | $421 |
$5,985
110,290
kWh
|
- | - | - | - | |
| 04 | 2.7135: Install occupancy sensors | $5,242 | $3,150 |
$5,242
92,620
kWh
|
- | - | - | - | |
| 05 | 2.2414: Use waste heat from hot flue gases to preheat | $3,674 | $6,000 |
$(-210.0)
(-3,120)
kWh
|
$3,884
-
MMBtu
|
- | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $3,106 | $6,980 |
$3,106
54,876
kWh
|
- | - | - | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,119 | $6,000 |
$1,119
19,672
kWh
|
- | - | - | - | |
| 08 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $1,053 | $470 |
$1,053
18,594
kWh
|
- | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $391 | $360 |
$226
3,995
kWh
|
- | $69 | - | $96 | |
| 10 | 4.445: Install equipment to move product | $262,080 | $80,000 | - | - | $262,080 | - | - | |
| 11 | 4.441: Install automatic packing equipment | $121,680 | $500,000 | - | - | $121,680 | - | - | |
| 12 | 4.322: Eliminate old stock and modify inventory control | $67,500 | $2,580 | - | - | - | $67,500 | - | |
| TOTAL RECOMMENDED | $526,319 | $726,961 |
$16,521
296,927
kWh
|
$58,373
-
MMBtu
|
$383,829 | $67,500 | $96 | ||
| TOTAL IMPLEMENTED | $467,103 | $599,491 |
$15,678
281,453
kWh
|
- | $383,829 | $67,500 | $96 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs